e-Power Line Extension

A major UK automotive company required an extension to their e-Power production line, involving modifications to the existing Power & Free Conveyor system. The project scope included the installation of a new 4-station process conveyor with a working platform and high-level under-guarding, along with the manufacture and supply of 10 car body carriers.

Key features of the system included:

• A cycle time of 55 seconds, with the capability to be adjusted to 117.6 seconds.

• Conveyor capacity designed for car body carrier slings up to 1650 kg.

• Compliance with the automotive company’s strict specifications.

The project encompassed three major modifications:

• New 4-Station Process Conveyor: A dedicated Power & Free Conveyor loop with track switches, transfer units, a drive unit, and a tensioner.

• High-Level Working Platform: A solid steel floor platform with stair access, handrails, and necessary structural support for the new conveyor.

• Modifications to the Existing Conveyor: Extension to create a buffer area, track rerouting, additional wheel turns, new access platforms, and safety upgrades.

This project successfully enhanced production efficiency while maintaining seamless integration with existing operations.